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Equipment sizingEnergy mass balanceCostingHydrogen

Underground H2 storage (salt cavern)

Screening levelized cost of storage (LCOS) for hydrogen in solution-mined salt caverns: working capacity, annual throughput, injection energy and EUR/kg storage cost.

Inputs

Usable (working) hydrogen inventory per storage, excluding cushion gas.

t

min 50 · max 3000 · step 10 · t

Full charge/discharge cycles per year. Salt-cavern H2 is canonically seasonal (1-2/year); raise to 4-12 only for arbitrage/daily-cycled designs. Cycling drives throughput and dominates LCOS.

cycles/year

min 1 · max 365 · step 1 · cycles/year

Share of total inventory held as cushion gas (~30% in salt caverns).

min 0 · max 0.6 · step 0.01 · fraction

Electricity to compress H2 into the cavern (~2.2 kWh/kg, Aftab et al.).

kWh/kg

min 0 · max 10 · step 0.1 · kWh/kg

Delivered electricity price for injection compression.

EUR/MWh

min 0 · max 300 · step 1 · EUR/MWh

Installed CAPEX per kg working H2 at the reference size (Argonne ~35 USD/kg at 500 t).

EUR/kg

min 5 · max 100 · step 1 · EUR/kg

Annual O&M as a fraction of CAPEX (salt cavern ~2-10%).

min 0 · max 0.2 · step 0.005 · fraction

Used to compute the capital recovery factor (CRF).

min 0 · max 0.2 · step 0.005 · ratio

Economic lifetime for CAPEX annualization (Argonne 30 yr).

years

min 1 · max 50 · step 1 · years

Results

Working gas capacity

kg

Total capacity (incl. cushion gas)

kg

Annual H2 throughput

t/year

Injection compression energy

kWh/kg

Annual injection electricity

MWh/year

Scaled specific CAPEX

EUR/kg

Total storage CAPEX

EUR

Annualized CAPEX

EUR/year

Total annual cost

EUR/year

Levelized cost of storage (LCOS)

EUR/kg

About

Calculator context

Screening calculator for underground hydrogen storage in salt caverns. Computes working and total (incl. cushion gas) capacity, annual throughput from cycling, injection/compression electricity, total and annualized CAPEX via the capital recovery factor, and the levelized cost of storage (LCOS, EUR/kg of H2 cycled). Grounded on the Argonne National Laboratory / US DOE bottom-up cost study (Papadias & Ahluwalia), Forschungszentrum Julich (Caglayan et al.) capacity data, EWI / iScience LCOS ranges, and Aftab et al. (~2.2 kWh/kg compression). Cushion gas is folded into specific CAPEX per the Argonne convention.

Model

39 variables — inputs, calculations and outputs, with their dependencies.

39 variables shown of 39
VariableValueUnitDepends on
500t
2cycles/year
0.3fraction
2.2kWh/kg
60EUR/MWh
32EUR/kg
0.04fraction
0.08ratio
30years
VariableFormulaUnitDepends on
if((<=)+(<=)+(<=)+(<)+(<)+(<=)+(<)+(>=)+(<)+(<)>,,)bool
* h/year
clamp(, , )fraction
* kg/year
* kWh/year
if(<,/max(,), * ( + )^ / max(( + )^ - , ))fraction
* EUR/year
* EUR/year
VariableFormulaUnitDepends on
* kg
/ max( - , )kg
/ t/year
* kWh/kg
/ MWh/year
* clamp(( / )^, , )EUR/kg
* EUR
* EUR/year
+ + EUR/year
/ max(, )EUR/kg

Assumptions

9 assumptions used in the calculations

  • Structural unit constant for comparisons, cushion split, load hours and CRF.

    1
    Dimensionless structural constant.
  • Structural zero constant for guards.

    0
    Dimensionless structural constant.
  • Mass unit conversion t to kg.

    Market range Exact.

    1000kg/t
    SI unit conversion (exact).
  • Lower bound on the injection-energy load factor (no benefit below nominal).

    1fraction
    Modeling guardrail; part-load hook held neutral for screening.
  • Upper clamp on the injection-energy load factor.

    1.5fraction
    Modeling guardrail.
  • Reference working capacity (500 t) at which specific CAPEX is quoted.

    500000kg
    Argonne 500 t base case; Caglayan ~3733 t per 500000 m3 cavern.
  • Economy-of-scale exponent: specific CAPEX falls from ~95 to <19 USD/kg over 100-3000 t.

    Market range Equivalent to ~5x cost drop over 30x size.

    -0.2
    Fit to Argonne bottom-up cost-vs-size curve.
  • Lower clamp on the CAPEX scaling multiplier.

    0.4fraction
    Modeling guardrail; bounds large-size cost.
  • Upper clamp on the CAPEX scaling multiplier.

    3fraction
    Modeling guardrail; bounds small-size cost penalty.

Sources

Primary reference

Argonne National Laboratory / US DOE (Papadias & Ahluwalia); FZ Julich (Caglayan et al.); EWI